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THE KNOWLEDGE LIBRARY

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Material Science

Flame Hardening

Flame hardening is another procedure that is used to harden the surface of metal parts. When you use an oxyacetylene flame, a thin layer at the surface of the part is rapidly heated to its critical temperature and then immediately quenched by a combination of a water spray and the cold base metal. This process produces a thin, hardened surface, and at the same time, the internal parts retain their original properties. Whether the process is manual or mechanical, a close watch must be maintained, since the torches heat the metal rapidly and the temperatures are usually determined visually. Flame hardening may be either manual or automatic. Automatic equipment produces uniform results and is more desirable. Most automatic machines have variable travel speeds and can be adapted to parts of various sizes and shapes.   The size and shape of the torch depends on the part. The torch consists of a mixing head, straight extension tube, 90-degree extension head, an adjustable yoke, and a water-cooled tip. Practically any shape or size flame- hardening tip is available. Tips are produced that can be used for hardening flats, rounds, gears, cams,  cylinders,  and  other  regular  or  irregular  shapes.  In  hardening localized  areas,  you should heat the metal with a standard hand-held welding torch. Adjust the torch flame to neutral for normal heating; however, in corners and grooves, use a slightly…

May 1, 2021 · Jacob
Theory of Machines

Proell Governor

Proell Governor is a different type of governor in which the fly balls are connected to the spindle…

May 1, 2021 · Jacob
HVAC

How Air Conditioning Works

Air conditioning is the process of maintaining comfortable conditions inside a closed space. It controls temperature, humidity, air…

May 1, 2021 · Jacob
HVAC

Reciprocating Air Compressors

The name compression ring describes its function in the piston. These are sets of rings which can be…

May 1, 2021 · Jacob
Material Science

Heat Treatment

Heat  Treatment  is  the  controlled  heating  and  cooling of metals  to  alter their  physical  and mechanical properties without changing the product shape. Heat treatment is sometimes done inadvertently due to manufacturing processes that either heat or cool the metal such as welding orforming. Heat Treatment is often associated with increasing the strength of material, but it can also be used to alter certain manufacturability objectives such as improve machining, improve formability, restore ductility after a cold working operation. Thus it is a very enabling manufacturingprocess that can not only help other manufacturing process, but can also improve product performance by increasing strength or other desirable characteristics. Steels are particularly suitable for heat treatment, since they respond well to heat treatment and the commercial use of steels exceeds that of any other material. Steels are heat treated for one of the following reasons: 1.   Softening 2.   Hardening 3.   Material modification Softening:  Softening is done to reduce strength or hardness, remove residual stresses, improve toughness, restore ductility, refine grain size or change the electromagnetic properties of the steel. Restoring ductility or removing residual stresses is a necessary operation when a large amount of cold working is to be performed, such as in a cold-rolling operation or wiredrawing. Annealing — full Process, spheroidizing, normalizing and tempering    austempering, martempering are the principal ways by which steel is…

May 1, 2021 · Jacob
Thermal Turbo Machines

Torque converter

Principle : Engine torque + reaction torque= Output turbine torque Oil is used as working fluid. Components of a…

May 1, 2021 · Jacob
Engineering Materials

Steel | Types and Manufacturing

Steel is an alloy of iron and carbon, with carbon content upto a maximum of 1.5%. Most of the steel…

May 1, 2021 · Jacob
Automobile Engineering

Need of a Differential

Car wheels spin at different speeds, especially when turning. Each wheel travels a different distance through the turn,…

May 1, 2021 · Jacob
Disaster Management

Classes Of Fire

Let us also understand the classes of fires. Class A These are fires that involve some solid material…

May 1, 2021 · Jacob